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A Simple Electronic Stamping Solution

Electronics Solution 1

The Kenmode team designed and manufactured a tool that produced a micro-miniature mosquito clip, with a ball of solder placed on the end of the part so that the customer could solder it onto a PCB board, replacing the slower process used in the past with automated, high-speed production.

Precision Metal Stampings for the Electronics Industry

Making the Complex Simple for Electronic Stampings.

Since our founding in 1960, Kenmode has been serving the electronics industry, demonstrating a unique ability to streamline the production of even the smallest, most complex electronic stampings, while ensuring complete accuracy and cost-efficiency.

Capabilities

Kenmode provides comprehensive metal stamping services  from custom design and rapid prototyping through in-house tooling, production, and assembly with specific capabilities beneficial for electronics applications:

  • 3D tool design
  • In-house tool build
  • Precision metal stamping
  • Bandoliering
  • In-tool machining of round pins
  • Compliant technology
  • In-die tapping
  • Exporting

Secondary Operations most appropriate for the electronics industry include:

  • Pre-plating, post-plating, and spot-plating
  • Custom packaging
  • Continuous reel-to-reel stamping and plating with up to 100,000 pieces per reel
  • Heat treating, loose piece and on reels

Specialty Materials

Kenmode has experience working with a wide range of metal stamping materials especially those most often used by the electronics industry:

  • Mill hard or post heat-treated beryllium copper
  • Phosphor bronze and a wide array of high-performance alloys
  • Aluminum clad copper
  • Custom shaped wire
  • Material thickness ranging from .0015 to .125+

Advanced Technology

Kenmode utilizes advanced technology to streamline metal stamping processes and achieve its goal of zero defects.

  • One of the largest Bruderer and Minster shops in North America
  • More than 65 presses with speeds up to 1800 strokes per minute
  • In-die protection systems
  • Video inspection system
  • Assembly equipment to handle multiple component
  • In-line vision inspection equipment

Quality Control

Kenmode is committed to mistake-proof processes.  You can rely on Kenmode, one of the industry's largest and most experienced engineering, design, and tool & die teams with more than 60 industry experts and craftsmen.

Custom Electronic Metal Stampings

Kenmode has been a trusted supplier of a wide range of electronic components for over 50 years.  We assist both electronics manufacturers and their suppliers, including insert molding companies, in delivering close-tolerance parts with zero defects.

Kenmode produces an array of precision metal stampings for the electronics industry:

  • Data communications
  • Telecommunications
  • Computers, terminals, and keyboards
  • Consumer goods and appliances
  • Medical devices