busbars

BUSBARS

Busbar manufacturing requires unique capabilities and experience.  Our full understanding and expertise in dealing with red metals and aluminum materials plus our existing partnerships with approved secondary suppliers allows us to provide you with a more finished product that meets your exact requirements.

Busbar Applications

As demand for electric vehicles has exploded in recent years, we have been adding new technical capabilities to produce custom busbars to transmit power in all types of electric vehicles, whether hybrid, all-electric, or autonomous (self-driving).

Custom metal stamped busbars of different sizes and complexities are required to transmit current from high-powered battery packs to a variety of electrical applications including:

  • Sunroofs
  • Sensors
  • Communications
  • Windows
  • Remote Controls

Busbar Types


In addition to busbars for electric powered motors, we also produce busbars for:

  • Personal Computers and Electronics
  • Renewable Energy and Line Energy
  • Surge Protection Devices
  • Electrical Panels
  • Single or Multi-Conductor Batteries

Busbar Materials

  • Copper
  • Bronze
  • Aluminum

Busbar Services

We provide comprehensive services to take busbar designs from concept to completion.

  • Prototyping
  • Design Assistance
    (material selection, dimensions, tolerance, optimal performance at lowest cost)
  • Tool Design & Build
  • Automated Assembly
Finishing Services
  • Hardware Insertion
  • Complex Busbar Bending
  • Epoxy Coating
  • Specialty Coating for Insulators
  • Metal Plating
  • Plastic Injection Molding
  • Plastic Overmolding
  • Welding
  • Deburring/Cleaning

quality

We are committed to mistake-proof processes. You can rely on us, as we have one of the industry's largest and most experienced engineering, design, and tool & die teams with more than 60 industry experts and craftsmen.